A global automotive supplier contracted Ahaus in 2017 to design and build an automated machine for the assembly and inspection of headlight reflectors. The customer desired a machine that would minimize operator interface for the build of headlight reflectors to be installed in popular American car and truck brands.
In response to the customer’s needs, Ahaus designed and built a machine that not only reduced the number of operators needed, but also helped reduce damage or contamination to these highly sensitive parts. Using vision guided and synchronized Motoman robots, Ahaus completed a machine that will produce two non-contaminated reflector subassemblies every 36 seconds.
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Automation Case Studies
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Sometimes a company comes to Ahaus with a specific production need and an idea of how to address it. In those cases, we work in tandem with that customer to resolve the manufacturing challenge. Other times, however, a manufacturer comes to Ahaus with nothing more than a need, giving Ahaus’ engineering staff both the challenge and the freedom to start with a blank sheet solution. From simple to complex, the results of these projects speak for themselves.